The conclusions of the warranty work to correct the
deflecting flooring in the kitchen area of a 2019 R-Pod 179. I dropped off my 179 at All Seasons RV Super
Center in Muskegon, Michigan, the dealer that I had purchased the trailer from,
with the knowledge that they were not going to get right on the repair because
their schedule was very booked up at the time.
The warranty work was a rather small repair job everything considered
and the dealership thought that they could “work it in between” some other
larger jobs. The beginning the time
estimate was about 2 weeks which turned out to be 5 weeks. This time delay was just a minor inconvenience. I had no plans on using the trailer the rest
of the year. My only project left to
accomplish was to check the trailer’s brakes and repack the wheel bearings before
putting the trailer into storage.
I was able to forward to the service manager the link to
John Marucci’s YouTube video on Forest River’s repair of his “deflecting
flooring”. The service manager found the
video to be very helpful along with the service tech, who completed the work.
The work consisted of installing a piece of ¾” plywood fully
wrapped in “black weather protector” cut to fit between the frame rails
approximately 58” by 48”, that had been notched out to allow the electric and
gas lines access to the cabinet area below the stove. The front of the plywood butted up to the
steel rail supporting the gray water and continued back just short of the end
of the trailer. This plywood was screwed
around it’s parameter with screws that did not penetrate the inside floor surface. There were screws installed from inside the
trailer on the inside of the cabinets so there are no screws visible from the
inside of the trailer.
Once the plywood support had been screwed into place 2
support cross members were installed between the frame rails. These supporting cross members (running
between the frame rails) are 1” tubular steel painted black and a piece of flat
stock welded to each end to facilitate screwing into the frame rails. There was
a slight camber introduced into each support cross member. The camber is to allow more support in the
middle of the span between the frame rails.
I had installed a BAL Hide-a-Spare tire carrier which had to
be removed and adapted to fit after the installation of the flooring
improvements. Because of the
Hide-a-Spare the first support cross member was located 4” behind the rear
metal support for the gray water tank.
The second support cross member was located 15” further back from the first
support cross member. This allowed the
plywood to extended another 28” to near the rear of the trailer.
I just picked up our 179 from the dealer on December 11th
and there is no deflection in the floor anywhere in the trailer. I am very pleased with the manner in which
this problem has been resolved.
My dealer, All Season RV Super Center of Muskegon, Michigan
and the manufacture Forest River have certainly stood behind their product and
properly resolved the issue that I feel was not caused by me abusing the
trailer. The warranty work was handled
by Forest River and All Seasons on a “customer good will” basis. Forest River does make it clear that all
claims are handled on an individual basis.
All claims have different circumstances and are process with those in
mind.
The only issue left to be resolved is the financial responsibility
of the removal, modifications and the re-installation of the Hide-a-Spare which
is an aftermarket addition installed by myself and “StephenH”.
Things that were important to the success of this repair was
first John Marucci’s (who is a forum member) sharing his experience with the
forum in his You Tube video which allowed me, the service manager, and the tech
to fully understand Forest River’s plans in resolving this issue. Secondly, and very importantly, dealing with
a reputable RV dealer representing your interests with the manufacture. Without
a reputable dealer in your corner it would be at best very difficult dealing
with any manufacture. Thirdly, dealing
with Forest River that took the responsibility for the issue and stood behind
their product which demonstrates they are obviously interested in maintaining
its customer’s “good will” with its present and future customers.
------------- Jay
179/2019
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