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Trailer Brake Issue

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Category: R-pod Discussion Forums
Forum Name: Podmods, Maintenance, Tips and Tricks
Forum Discription: Ask maintenance questions, share your podmods (modifications) and helpful tips
URL: http://www.rpod-owners.com/forum_posts.asp?TID=11598
Printed Date: 24 May 2024 at 9:04pm
Software Version: Web Wiz Forums 9.64 - http://www.webwizforums.com


Topic: Trailer Brake Issue
Posted By: GlibGuy
Subject: Trailer Brake Issue
Date Posted: 21 May 2018 at 6:59am
I have a 2015 178 and I'm towing with a 2011 Silverado.  My RV dealer installed a Quest controller.  I used to be able to almost stop just holding the button on the controller but lately something is going on and I barely feel the trailer brakes when I hold the controller button.  So do I have a controller problem, connection problem or brake problem on the trailer?  

My RV dealer has gone out of business and I can't find a manual for the controller.  I have tried to increase the number but the controller only shows "5" or "10" when the brakes are applied.

This probably sounds confusing but just looking for some help if anyone knows anything.

Thanks!


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MICK



Replies:
Posted By: Olddawgsrule
Date Posted: 21 May 2018 at 7:12am
Do a Google search for your controller. Look for the manufacture's site. Should be able to get you manual there. I did a quick one and think it's made by Husky..

http:///www.huskytow.com/product-support/ - http:///www.huskytow.com/product-support/

Mine I can un-plug and remove. Curious if it's not seated completely in the receiver..


-------------
https://www.youtube.com/channel/UCJduGeZNFgtptH67leItRFQ - Byways no Highways
2017 Tacoma
http://tnttt.com/viewtopic.php?f=55&t=72408 - Truck Camper Build
2004 F150 My Overlander


Posted By: GlibGuy
Date Posted: 28 May 2018 at 8:34am
I didn't see any numbers; removed it from it's bracket under the dash and found "14217+" on the rear of the controller.  Comes up "item not found" when I put that in the search box (with and without the +).  The number is sort of stamped on the rear.

And when you refer to being "seated completely to the receiver" do you mean the 7 point trailer plug?


-------------
MICK


Posted By: lostagain
Date Posted: 28 May 2018 at 8:38am
You may want to call Husky.  I'm sure they'd be happy to help you figure out which manual applies to your model.  

-------------
Never leave footprints behind.
Fred & Maria Kearney
Sonoma 167RB
Our Pod 172
2019 Ford F-150 4x4 2.7 EcoBoost


Posted By: GlibGuy
Date Posted: 28 May 2018 at 8:42am
Originally posted by GlibGuy

I didn't see any numbers; removed it from it's bracket under the dash and found "14217+" on the rear of the controller.  Comes up "item not found" when I put that in the search box (with and without the +).  The number is sort of stamped on the rear.

And when you refer to being "seated completely to the receiver" do you mean the 7 point trailer plug?

Sorry for responding to my own post, but I decided to google Quest brake controller 14217+ and it comes up Husky 31899 which looks EXACTLY like mine except I don't have the flat connector!  And here may be the problem; my wires are taped together.

I'm going to pursue this unless someone has other thoughts.


-------------
MICK


Posted By: john in idaho
Date Posted: 28 May 2018 at 8:59am
Maybe you need to start over with a new controller? Taped wires are a bad sign.  Did you check that the trailer plug and truck socket is clean? That electronics cleaner in a spray can works well.


Posted By: mcarter
Date Posted: 28 May 2018 at 9:14am
Personally I would go with a new controller and the right plug and play cable. Most newer vehicles have the wiring installed to add the brake controller, Ford and Chevy certainly do. I tow with a Silverado and I bought a Tekonsha P3 with the cable that plugs into my interface panel, no tapped wires and a secure fit all around.

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Mike Carter
2015 178
" I had the right to remain silent, I just didn't have the ability."


Posted By: DavMar
Date Posted: 28 May 2018 at 10:53am
+1 to mcarter suggestion. If you TV doesn't have the wiring for plug and play with your break control already installed. You should be able to buy the wiring that plugs into your vehicle wiring harness and then into your controller. I had to do just that with my Tacoma it had the plug in the harness but I had to just buy the wiring that plug into that and then into my Tekinsha P3, no biggy to deal with.


-------------
Dave & Marlene J with Zoey the
wonder dog.
2017 Rpod 180
2016 Toyota Tacoma SR5 4x4
Lexington, NC


Posted By: GlueGuy
Date Posted: 28 May 2018 at 12:37pm
our dealer installed a Teconsha brake controller as part of our "package". When they described it as "plug and play", I thought they meant it was integrated with the truck's electronics. What they actually meant was that it plugged directly into the pre-existing connector for the OEM controller.

They also didn't mention that it had to be mounted under the dash, and that it would be bumping my right knee all the time. I didn't like that.

So I un-installed the Teconsha, and installed the Ford OEM controller, which fits into a pre-existing slot in the lower part of the dashboard. Big plus is that it completely integrates with the truck electronics, and provides proportional braking automatically. It also doesn't bang my knee all the time. I like that.


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bp
2017 R-Pod 179 Hood River
2015 Ford F150 SuperCrew 4WD 3.5L Ecoboost


Posted By: mcarter
Date Posted: 28 May 2018 at 4:26pm
Well that would be good if the OP had a Ford. He doesn't he has a Chevy, God Bless you Ford owners , huh?

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Mike Carter
2015 178
" I had the right to remain silent, I just didn't have the ability."


Posted By: mcarter
Date Posted: 28 May 2018 at 4:27pm
Well that would be good if the OP had a Ford. He doesn't he has a Chevy, God Bless you Ford owners , huh?

-------------
Mike Carter
2015 178
" I had the right to remain silent, I just didn't have the ability."


Posted By: Iceworm
Date Posted: 29 May 2018 at 9:18pm
Was the controller the problem. I had a situation as you described and after checking voltages, tensioners at brake etc. Noticed a wire broke off of the crimped connector just a few inches outside of the brake housing. Fixed with butt splice connector and full brakes again. About a week later same thing happened to the second wire. Just got back from trip from Penna. to Alaska. I will cut the factory splices off the other brake and replace with butt splices sealed with silicone soon.


Posted By: Leo B
Date Posted: 30 May 2018 at 5:51am
Iceworm, we had a similar problem with the broken wire.  

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Leo & Melissa Bachand
2017 Ford F150
2021 Vista Cruiser 19 csk
Previously owned
2015 Rpod 179
2010 Rpod 171


Posted By: GlibGuy
Date Posted: 30 May 2018 at 7:30am
Originally posted by Iceworm

Was the controller the problem. I had a situation as you described and after checking voltages, tensioners at brake etc. Noticed a wire broke off of the crimped connector just a few inches outside of the brake housing. Fixed with butt splice connector and full brakes again. About a week later same thing happened to the second wire. Just got back from trip from Penna. to Alaska. I will cut the factory splices off the other brake and replace with butt splices sealed with silicone soon.

I haven't completed my findings.  I assumed it was the controller but sounds like I need to check for connections around the brake housing(s).  I'll post results at some point.


-------------
MICK


Posted By: GlueGuy
Date Posted: 30 May 2018 at 10:46am
Originally posted by mcarter

Well that would be good if the OP had a Ford. He doesn't he has a Chevy, God Bless you Ford owners , huh?
My assumption would be that Ford, Chevy, and Ram all have similar setups. Maybe not? Dunno. Just what I was thinking.


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bp
2017 R-Pod 179 Hood River
2015 Ford F150 SuperCrew 4WD 3.5L Ecoboost


Posted By: mcarter
Date Posted: 30 May 2018 at 11:14am
Adding the integrated controller is a good idea, I wish I could have done that.

-------------
Mike Carter
2015 178
" I had the right to remain silent, I just didn't have the ability."


Posted By: GlueGuy
Date Posted: 30 May 2018 at 1:48pm
Originally posted by mcarter

Adding the integrated controller is a good idea, I wish I could have done that.
if you can; then do. The Teconsha controller was "OK". However the integrated controller was only about $20 more expensive, and I really prefer the way it is integrated into the dash. Plus it's the status & operation are accessible through the controls on the steering wheel. Way more useful for not a lot more greckles.


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bp
2017 R-Pod 179 Hood River
2015 Ford F150 SuperCrew 4WD 3.5L Ecoboost


Posted By: mcarter
Date Posted: 30 May 2018 at 2:02pm
GM in my opinion is light years behind Ford. My 2016 had the brake controller wiring under the drivers floor pad and I had to hard wire in the P3 wiring to mate to the controller. My 2006 Silverado was plug and play with right interface cable. Neither was adaptable to an integrated controller. Which BTW is not offered.

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Mike Carter
2015 178
" I had the right to remain silent, I just didn't have the ability."


Posted By: ChetC
Date Posted: 06 Jun 2018 at 12:15pm
Anytime you have a brake issue with your trailer, the first place you should check is the wiring coming at the axle/hub as it is prone to failure from vibration/debris.  Most often, it is one of the lighter gauge green wires from the hub that breaks at the connector.

To check (wire color is based on my rPod 180 but regardless of color, the setup should be the same on all rPods): 
There are two green wires coming out of the hub on each side.  On the drivers side, there will also be two pairs of white/whiteblack (or white with a black tracer, if you prefer) and on the passenger side just one white/whiteblack pair.

The white/whiteblack pairs are a postive (whiteblack) and a ground (white).  On the driver's side, both white wires should be attached to one of the green wires from the hub.  It does not matter which green wire as they are simply activating a magnet and it does not care which direction current is flowing.  Both whiteblack wires should be attached to the other green wire.  There are two pairs on the driver side because one white/whiteblack pair is what feeds the brake on the passenger side.

On the passenger side, make sure the white is to one green wire and the whiteblack to the other.

They will fail at some point, it's the nature of the beast.  Once that happens, I, myself, eliminate all the crimp connectors and solder the connections which I then shrinkwrap and tape for good measure.  Even that, however is not foolproof as all it takes is one random piece of debris to hit a wire just right and it's severed, not to mention the constant vibration as you travel down the road.


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Former 2017 rPod 180 owner
Now in a 2019 Little Guy MAX
Full timer who logs more than 35,000 miles per year.


Posted By: DavMar
Date Posted: 06 Jun 2018 at 6:38pm
Originally posted by ChetC

Anytime you have a brake issue with your trailer, the first place you should check is the wiring coming at the axle/hub as it is prone to failure from vibration/debris.  Most often, it is one of the lighter gauge green wires from the hub that breaks at the connector.


All very good information but it would be even better if you could point us all to a schematic (wiring diagram) of this information. It would be great to be able to print it out and have a hard copy to carry and help in troubleshooting.


-------------
Dave & Marlene J with Zoey the
wonder dog.
2017 Rpod 180
2016 Toyota Tacoma SR5 4x4
Lexington, NC


Posted By: mcarter
Date Posted: 06 Jun 2018 at 7:06pm
DavMar, there is no such thing. Guys like ChetC and me learned this from crawling under our pods and doing some work. Your 7 pin connector is standard and I have added the diagram to this forum (just lately). The OP is right, Pods are very similar, he's right on the colors and BTW there isn't too many wires going into the brake hubs. The brake controller signal comes from position 7 on your connector as you look at it with the alignment lug at 12 o'clock position. BTW that wire is blue. If there was a good wiring diagram we'd all have it, until then we teach ourselves and we learn. Personally I have taken the time to find out what each of the 7 pins does and where it goes. Why - because the wiring color changes as it goes aft on Pod in some cases. Bottom line is the wiring diagram I have, I made. AND it is a valuable tool and it was a great lesson to learn how my RV is wired.

-------------
Mike Carter
2015 178
" I had the right to remain silent, I just didn't have the ability."


Posted By: ChetC
Date Posted: 06 Jun 2018 at 10:58pm
I’ll agree with mcarter on this. I was unable to find a wiring diagram for the rPod but I never really looked too hard as I know all electric brake systems are the same, just different colored wires. It’s extremely rare that the brake controller or socket connection fails but it’s also somewhat common that the connection at the hub does fail. I’ve fixed my brakes on this trailer twice in about 40,000 miles. My previous trailer, which was a tandem, I had to fix twice as well in about the same mileage. I am in the habit of occasionally locking up the trailer brakes in grassy areas or on wet pavement, using the controller, to verify both sides are functioning properly.

-------------
Former 2017 rPod 180 owner
Now in a 2019 Little Guy MAX
Full timer who logs more than 35,000 miles per year.


Posted By: mcarter
Date Posted: 07 Jun 2018 at 8:27am
Try this, there is some great info on here. Pods are wired to the 7 way RV standard, mine matches pin postion and wire color. There is also a representation of brake wiring and a trailer wiring image, but it doesn't match your Pod. Great reference I use.

https://www.etrailer.com/faq-wiring.aspx

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Mike Carter
2015 178
" I had the right to remain silent, I just didn't have the ability."


Posted By: DavMar
Date Posted: 07 Jun 2018 at 4:09pm
Originally posted by mcarter

Try this, there is some great info on here. Pods are wired to the 7 way RV standard, mine matches pin postion and wire color. There is also a representation of brake wiring and a trailer wiring image, but it doesn't match your Pod. Great reference I use.

https://www.etrailer.com/faq-wiring.aspx


Thanks, that all I need, once I get my printer working right. I guess the next step for me is spending some time under the Pod with paper and pencil!


-------------
Dave & Marlene J with Zoey the
wonder dog.
2017 Rpod 180
2016 Toyota Tacoma SR5 4x4
Lexington, NC


Posted By: mcarter
Date Posted: 07 Jun 2018 at 7:14pm
DavMar, I like the little fused jumper I made with two 1/4" spade connectors. I can pick up 12V at the 11 position on trailer plug and use it to test different circuits, don't plug it into the ground at 5. I can light my lights and even send signal to brake controller and light my reverse lights I added. I added the faq wiring doc to my binder and it has my notes on it from different things I've looked at.

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Mike Carter
2015 178
" I had the right to remain silent, I just didn't have the ability."


Posted By: DavMar
Date Posted: 07 Jun 2018 at 9:07pm
Mike, great idea you have with making up a spade test jumper, simple and quick, I like! I also try to avoid jumping 12vdc straight to ground to avoid letting the magic out in a big poof of smoke! Embarrassed


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Dave & Marlene J with Zoey the
wonder dog.
2017 Rpod 180
2016 Toyota Tacoma SR5 4x4
Lexington, NC


Posted By: DavMar
Date Posted: 09 Jun 2018 at 5:46pm

I downloaded and printed out information on how a 7 pin connector is wired into a trailer. Then with these drawings I slid under the Rpod to see how the trailer brakes are wired and its left me with more questions then answers. I hope some of you here who have more knowledge of trailer wiring them me can help?

First, I under stand that Forest River unfortunately didn’t follow the standard color code you’ll find on trailer schematics. That’s why instead of single blue and white wire going to the trailer brakes you see white, white/black, white/blue connected to what looks like green wires (to me at least) into the hubs.

Here is where I need the help, on the driver side wheel hub there are two wires, white and white/blue coming together and going into a green wire into the hub and the trailer brake. There are also two additional wires colored white and another white/black going into the other brake wire to the hub. Over on the passenger side wheel hub I have a white/black wire going into a green wire to the trailer brake and then a white wire going into the other green wire going into the wheel hub to the brake.

I’m perplexed with these two wires going into one and not just a single blue (positive) wire and a white (ground) wire as shown in most trailer schematics. Would I be correct in assuming that the white/black wires on each side and white wires that are also located on both sides to each electric brake are common and connected together, diver side white/black to passenger side white/black. Are all the white wires common and tied together as the ground? This doesn’t make sense to me because you wouldn’t tie what might be a positive wire such as the white/blue or white/black to a negative white wire? So are the white/blue and white wire that come together on the driver side positive and the white/black and white that also come together on the driver side the negative side going to the trailer brake? Is this same white/black on the driver side carried over to the passenger’s side white/black as its negative and the white wire on the passenger side going into the trailer brake the positive that on most schematics would be shown as a blue wire?

Maybe someone here has already solved this mystery of Rpod wiring or am I going to have to hook up the trailer connector to my TV and crawl around with a probe and my volt/ohm meter?

Help!!!

 

 



-------------
Dave & Marlene J with Zoey the
wonder dog.
2017 Rpod 180
2016 Toyota Tacoma SR5 4x4
Lexington, NC


Posted By: mcarter
Date Posted: 09 Jun 2018 at 6:11pm
DavMar - go back and read ChetC's post. Take some time. Make your own notes, don't expect a wiring diagram until after you have made it.

-------------
Mike Carter
2015 178
" I had the right to remain silent, I just didn't have the ability."


Posted By: DavMar
Date Posted: 12 Jun 2018 at 5:24pm
Okay, Okay, Okay!

Since I’m curious and wanted to figure out how the trailer brake wiring on my Pod is wired and I don’t have a secret decoder ring. I made up a jumper, got my magical Fluke meter out, along with a probe and a better flash light to see when under the Pod today.

If I’m right from the trailer seven-pin connector plug the (+) positive power for the Brake control runs on a White/Blue wire to one side of the electro brake magnet in the wheel hub on the driver’s side of the camper. Before going into the wheel hub this same wire splits, one wire going into the driver side electro brake magnet and the other Blue/White to the passenger side (+) electro brake magnet.  On the (-) negative ground side a White wire goes from the seven-pin connector to the driver side wheel hub where it connects to the other side of the electro magnet. It also goes into a connector before the wheel hub and splits with one wire running into the driver side (-) negative brake electro magnet and the other traveling over to the passenger side (-) negative electro magnet.

Now I think I have this correct and please do point it out if I’m wrong. What made it a bit confusing for me is that when you put the one lead of an ohm meter on an electro magnet lead and the other lead of the meter on the other magnet lead and it will read a short unless you have a precision ohm meter able to read very high resistance sensitivity. There for it showed, on the meter, an electrical short between the (+) positive side and the (-) negative side wiring because it’s connected to each other through the electro magnets. I could easily confirm the wiring if I wanted to cut one lead of the brake magnet off (positive Blue /White or the negative White wire) but I’m of the opinion its best not to unless somehow, I’m totally wrong on how the trailer brake are wired in our campers?



-------------
Dave & Marlene J with Zoey the
wonder dog.
2017 Rpod 180
2016 Toyota Tacoma SR5 4x4
Lexington, NC


Posted By: GlueGuy
Date Posted: 12 Jun 2018 at 6:40pm
Originally posted by DavMar

Now I think I have this correct and please do point it out if I’m wrong. What made it a bit confusing for me is that when you put the one lead of an ohm meter on an electro magnet lead and the other lead of the meter on the other magnet lead and it will read a short unless you have a precision ohm meter able to read very high resistance sensitivity.
Exactly right except for the words "very high resistance". It's actually the opposite of that and the correct words are "very low resistance".

Electromagnets are in essence just a coil wrapped around "the magnet". Because the coils are copper, there just isn't a lot of resistance there. It will take a pretty good meter to register much more than 0 ohms. It will be a tiny amount of ohms.More likely milli-ohms.


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bp
2017 R-Pod 179 Hood River
2015 Ford F150 SuperCrew 4WD 3.5L Ecoboost


Posted By: DavMar
Date Posted: 12 Jun 2018 at 7:27pm
GlueGuy your absolutely correct, my bad sorry. Why I wrote HIGH resistance when I was writing my post and thinking LOW is beyond me? They make specific meter for reading very low resistance and they are great when trying to trace out a short, wish I owned one. 

-------------
Dave & Marlene J with Zoey the
wonder dog.
2017 Rpod 180
2016 Toyota Tacoma SR5 4x4
Lexington, NC


Posted By: GlibGuy
Date Posted: 29 Jul 2018 at 7:48am
Originally posted by GlibGuy

Originally posted by Iceworm

Was the controller the problem. I had a situation as you described and after checking voltages, tensioners at brake etc. Noticed a wire broke off of the crimped connector just a few inches outside of the brake housing. Fixed with butt splice connector and full brakes again. About a week later same thing happened to the second wire. Just got back from trip from Penna. to Alaska. I will cut the factory splices off the other brake and replace with butt splices sealed with silicone soon.

I haven't completed my findings.  I assumed it was the controller but sounds like I need to check for connections around the brake housing(s).  I'll post results at some point.

Well I ended up with a broken wire and more.  I tried to repair the wire but ended up having to have a new wire run AND the electric brake assembly replaced on one side!  I just returned from a 3600 mile trip and the brakes* worked perfectly.
*And everything else - almost two weeks of dry camping.


-------------
MICK



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