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Topic ClosedTrailer Brake Controller Issue

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PodWa View Drop Down
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Direct Link To This Post Topic: Trailer Brake Controller Issue
    Posted: 08 May 2018 at 12:29pm
Great idea, Mike!
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mcarter View Drop Down
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Direct Link To This Post Posted: 08 May 2018 at 4:23pm
Good, male spades. You said you have electric knowledge, so sure you understand.
Mike Carter
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" I had the right to remain silent, I just didn't have the ability."
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PodWa View Drop Down
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Direct Link To This Post Posted: 08 May 2018 at 4:27pm
Yep!  Got it.  The contacts inside the TT side plug are like clips that grasp the contacts inside the connector on the TV.
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Pushing70 View Drop Down
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Direct Link To This Post Posted: 09 May 2018 at 10:29am
I understand brake controllers sense connection by resistance of the brake wire to ground in the range of 3 to 10 ohms.  One may test the truck by clipping a resistor in that range between the brake contact on the connector and chassis ground.  If controller is still showing no connection, then troubleshoot the truck wiring continuity from the connector brake wire to the controller.  

You can test the trailer by checking the resistance between the brake contact on the trailer connector and chassis ground.  If resistance is not in the range above, then troubleshoot the trailer wiring continuity from the connector to the brake coils.  

Easy-Peazy!  Big smile
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Ely
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PodWa View Drop Down
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Direct Link To This Post Posted: 09 May 2018 at 1:22pm
Thanks, 70.  I figured that the brake controller must be looking for resistance or current draw, but didn't know what resistance or amperage the controller found satisfactory.  Now I know it senses resistance of 3 to 10 ohms.  I think that, with the bad connection on one backing plate, my brake controller was seeing a resistance through the other backing plate that was close to the minimum resistance the controller wanted to see.  Therefore, I could get a connection sometimes (after numerous tries to hook up) when the brake controller was fooled into thinking all was OK.  Good info.
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